Smart Industry

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Smart Industry

Industrial Performance Driven by Data and On-Site Operations

XLG Smart Industry helps manufacturers achieve sustainable optimization of their facilities through a unique approach that combines on-site expertise, data, IoT, and artificial intelligence.

Our goal

To help you transition from reactive maintenance to smart, predictive, and proactive maintenance, while improving your operational performance.

Today's Industrial Challenges

  • Unexpected breakdowns and unplanned downtime
  • Lack of visibility into the actual condition of the equipment
  • Data that is underutilized or difficult to interpret
  • Pressure on Costs, Energy, and Performance
  • Lack of clarity regarding the budgets to be allocated
XLG Smart Industry isn't just another technological solution. It’s a new way to manage industrial performance.

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IoT Filtration

Your filters, under constant monitoring

Continuous monitoring of the condition of your filter media, flow rate, and pressure drop—to transition from scheduled replacement to condition-based maintenance.

  • Early detection of clogging — alerts to pressure drop deviations before performance is compromised.
  • Replacement at the right time — optimizing cycles and reducing unplanned downtime.
  • Planned Budget and Maintenance — Budget Estimation and Proactive Scheduling of Maintenance Tasks.
Lifting & Material Handling

The overhead crane that signals when it's worn out

Objective monitoring of the actual use of your lifting equipment, in line with regulatory standards, to plan maintenance in advance and ensure compliance.

  • Actual count of lifting cycles — history of all lifts and the weights lifted.
  • Engine Monitoring — ideal for predictive and condition-based maintenance.
  • Troubleshooting Support — real-time alerts and preliminary diagnostics via our Dashboard.
Engine Vibrations

No steps missed, no infrastructure to install

Our vibration monitoring approach captures every event and is deployed without affecting your network—backed by the XLG workshop to take action.

  • Never miss a measurement —our innovation captures every cycle, continuously.
  • No gateway to install — standalone connectivity, deployed in just a few minutes.
  • From data recovery to repairs —our workshop handles diagnostics, replacements, and repairs.
Custom Monitoring

If it can be measured, we track it

The same platform adapts to your specific challenges: air quality, safety, the environment, or processes. We measure the parameters that matter to you.

  • VOC Emissions — Monitoring of Volatile Organic Compound Emissions.
  • Detection & Presence — alerts for thresholds, intrusions, or abnormal events.
  • Modular approach — the measured quantity is tailored to your specifications.
IoT Filtration

Your filters, under constant monitoring

Continuous monitoring of the condition of your filter media, flow rate, and pressure drop—to transition from scheduled replacement to condition-based maintenance.

  • Early detection of clogging — alerts to pressure drop deviations before performance is compromised.
  • Replacement at the right time — optimizing cycles and reducing unplanned downtime.
  • Planned Budget and Maintenance — Budget Estimation and Proactive Scheduling of Maintenance Tasks.

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XLG Smart Industry - Digital Dashboard

The XLG Smart Industry Solution

XLG Smart Industry offers a new way to manage your industrial facilities.

Through a combination of connected sensors, data analysis, digital tools, and on-site interventions, we help you:

  • Monitor your equipment in real time
  • Detect anomalies before a failure occurs
  • Making decisions based on reliable data
  • Optimize costs and improve reliability

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Our Smart Industry Solutions

Monitoring & IoT

Monitoring & IoT

  • Real-time Equipment Monitoring
  • Predictive maintenance
  • Energy Monitoring
  • Automatic Alerts
AI & Data

AI & Data Analysis

  • Anomaly Detection
  • Fault and Failure Analysis
  • Intelligent Reporting and Decision Support
Digital & Integration

Digital & Integration

  • Process Digitization
  • ERP / SAP / CMMS Integration
  • Maintenance, Safety, and Inventory Management
Methodology

Methodology & Field Expertise

  • Technical Audits
  • Process and Workflow Optimization
  • Standardization and Best Practices

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45% Cost reduction
60% Fewer unplanned stops
80% Improved visibility
24/7 Continuous monitoring

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Why Choose XLG Smart Industry?

  • A single partner, from analysis to continuous improvement
  • Recognized on-the-ground expertise, at the heart of every project
  • Concrete, measurable, and sustainable solutions
  • A people-centered, results-oriented approach
Why Choose XLG Smart Industry

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Frequently Asked Questions About XLG Smart Industry
XLG Smart Industry is an industrial performance management solution developed by the Belgian group XLG. It combines IoT sensors, data analytics, and artificial intelligence with the on-site expertise of XLG’s teams to enable manufacturers to transition from reactive maintenance to predictive and condition-based maintenance.
XLG Smart Industry offers monitoring solutions tailored to various types of industrial equipment: filtration systems (clogging and pressure drop monitoring), lifting equipment and overhead cranes (cycle counting, motor monitoring), rotating machinery (vibration analysis without network infrastructure), and any equipment with a measurable physical parameter—air quality, VOC emissions, presence, temperature, flow rate.
XLG Smart Industry solutions are designed to integrate with existing ERP, SAP, and CMMS environments. The digital platform covers maintenance, safety, and inventory management, and can be deployed in phases according to the site’s priorities.
Manufacturers using XLG Smart Industry are seeing a significant reduction in maintenance costs (up to 45%), a decrease in unplanned downtime (up to 60%), and a marked improvement in visibility into the actual condition of their equipment (up to 80%), with monitoring available 24 hours a day, 7 days a week.
No. XLG Smart Industry is designed for any maintenance manager, technical director, or facility manager looking to optimize equipment management, whether they manage a large facility or an industrial SME. The modular approach allows users to start by monitoring priority equipment before gradually expanding monitoring to the entire site, whether in Belgium, France, or Luxembourg.
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Pierre Derache

Pierre Derache

Head of Smart Industry

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